Direct Printing for Aluminum Cans – High MOQ Solution
1. Overview
Direct printing (also called lithographic can printing) is the industry-standard method for decorating aluminum cans in high-volume production.
Graphics are printed directly onto the can body using specialized printing presses before filling, allowing for premium, durable designs.
2. Process
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Base Can Manufacturing
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Plain aluminum can bodies are formed and cleaned.
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Printing Stage
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High-speed lithographic printers apply up to 6–8 colors directly onto the can surface.
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Metallic inks, matte or glossy finishes, and special effects are available.
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Protective Coating
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A clear varnish is applied to protect the printed design.
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Packaging & Shipment
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Printed cans are palletized and shipped to the beverage filling facility.
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3. Advantages
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Premium Look & Feel – No label edges, fully integrated design.
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Durability – Print is scratch-resistant and waterproof.
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Mass Production Efficiency – Lower unit cost at very high volumes.
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Recyclability – Printing does not interfere with can recycling processes.
4. Considerations
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High MOQ Requirement – Typically 100,000–150,000 cans per design & size.
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Longer Lead Time – Usually 8–12 weeks from artwork approval to delivery.
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Storage Space Needed – Large quantities must be stored until used.
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Less Flexibility – Not cost-effective for frequent design changes or limited editions.
5. Typical MOQ Guidelines by Size
| Can Size | Typical MOQ (Direct Print) |
|---|---|
| 250 mL Slim | 250,000 pcs |
| 330 mL Std | 250,000 pcs |
| 500 mL Tall | 250,000 pcs |