1. Aluminum Cans
Common Sizes:
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250 mL Slim – popular for energy drinks, sparkling water
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330 mL Standard – soft drinks, beer, flavored sparkling beverages
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500 mL Tall – energy drinks, beer, larger serving beverages
Advantages:
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Lightweight, fully recyclable
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Blocks light and oxygen → preserves taste & nutrients
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Excellent for carbonation retention
Considerations:
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Requires canning line with seamers
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Inside lacquer coating to prevent beverage-to-metal interaction (especially for acidic drinks)
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Transport-friendly but prone to denting if mishandled
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For acidic/energy drinks: epoxy or BPA-NI (Bisphenol A–non-intent) coatings
Decoration Options:
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Printed cans (direct lithography)
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Shrink sleeve labels
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Pressure-sensitive labels (short runs)
2. PET Bottles
Common Sizes for Beverages:
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250 mL – juices, functional shots, premium water
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500 mL – water, iced tea, sports drinks
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1L–2L – family-size water and carbonated beverages
Advantages:
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Lightweight, shatter-resistant, lower transport cost
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Can be transparent or tinted
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Suitable for both still and carbonated drinks
Considerations:
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Oxygen barrier PET or coatings needed for oxygen-sensitive products
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Not as premium-looking as glass
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Susceptible to heat deformation — avoid high-temp storage
Decoration Options:
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Shrink sleeves for full 360° branding
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Pressure-sensitive labels
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In-mold labeling (IML) for high-end look
3. Glass Bottles
Common Sizes:
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250 mL – premium juices, mixers, kombucha
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330 mL – craft sodas, beer, iced teas
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500 mL – premium still water, juices
Advantages:
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Premium look and feel
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100% recyclable without quality loss
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Excellent oxygen and CO₂ barrier
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Retains flavor integrity without inner coatings
Considerations:
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Heavier, higher transport costs
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Breakage risk
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Requires crown caps, twist-off caps, or swing tops depending on application
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Needs pasteurization or hot-fill compatibility (depending on product)
Decoration Options:
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Paper or synthetic labels
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Direct screen printing on glass
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Shrink sleeves for full-body design
4. General Packaging Data Table
Type | Size Options | Barrier | Best For | Shelf Life Impact |
---|---|---|---|---|
Aluminum Can | 250mL, 330mL, 500mL | Excellent (light & O₂) | Carbonated, energy, beer | High stability |
PET Bottle | 250mL–2L | Medium (upgradeable) | Water, juices, teas | Good, but less than can/glass |
Glass Bottle | 250mL, 330mL, 500mL | Excellent | Premium, still, fermented | Very high stability |